DJ-3 Universal Drilling Jig

DJ-3

Universal Drilling Jig


In Stock
€419,00€399,00

*Shipping costs and VAT of EU regions will be calculated at checkout.

*Orders outside EU regions--Click HERE to view details>>


The History


At all times, John Economaki – the founder of Bridge City Tool Works has been dedicated to creating the Fewest Number of Tools for makers to create high-level work in a confined space.

DJ-1 Drilling Jig


DJ-2 Drilling Jig

John brought the first-generation Drilling Jig DJ-1 in 2009, which addresses the vast majority of drilling needs encountered by woodworkers and canrealistically replace a stationary drill press. In 2012, he designed the second-generation DJ-2 Drill Jig.


9 years later, John made his third design of the Drill Jig! And now, we are excited to introduce the 3rd-generation Drill Jig DJ-3 Universal Drilling Jig! With 9 kinds of drilling capabilities, incredible drilling accuracy and stunning appearance, DJ-3 will be an amazing new tool for your workshop!


Overview of the DJ-3


There is no more accurate way of drilling holes than through a drill bushing. The DJ-3 Universal Drilling Jig allows for two drill bushings to be inserted with a maximum drill size of 1/2” (13 mm). Compared to the previous generations of Bridge City Drill Jigs, DJ-3 features a new and improved stop system, and an adjustable jaw for off-center drillings. 


Using a similar dual cable adjustment system as the Bridge City CS-3 CenterScribe, the DJ-3Universal Drilling Jig will self-center on stock up to 12-13/32” (315 mm) in width. In addition, the DJ-3 will allow for off-center drilling up to 30 mm from center. Also, the DJ-3 Jaws are configured to hold cylindrical stock and spheres. With different configurations, DJ-3 is able to handle 9different drill applications as below:

-Center Drilling on Flat Face

-Off Center Drilling on Flat Face

-Drilling on Round and Tube Stock

-Axial Drilling on Round Stock

-Bias Drilling on Square Stock

-Axial Drilling on Square Stock

-Center Drilling on Sphere

-Dowel Hole Drilling on 45 Degree Miter*(with the optional Jaw Kit DJ-3-J) 

-Angled Drilling on Flat Face *

(with the optional Jaw Kit DJ-3-J)

As you will soon learn, the DJ-3 can easily be thought of as a drill press in a box. It offers a legitimate answer to the drilling needs of many customers without sufficient space.


Amazing Drilling Accuracy


The bushings are made of tool steel, hardened to a rockwell of 60-62 HRC. After thousands of hours of research and experiments, we found that this specifichardness gave the maximum life to both the bushings and the drill bits, so that the drilling accuracy is guaranteed.


In addition, the bushings have a tolerance of 10 microns, which ensures every hole drilled using this jig will be incredibly accurate.


Improved Stop System


For repeatability, the DJ-3 is equipped with an improved Stop System. The flip stop aredesigned to reach the stock regardless of which “V” Groove is used. Drilling multiple, accurate holes has never been this easy! 


Thoughtful Design for Storing 

the Hex Wrench

The 2mm hex wrench is conveniently stored in the body of the DJ-3 and isretained by a hidden rare earth magnet.


Premium Materials


The DJ-3 Universal Drilling Jig is mostly made of 6061 aircraft grade aluminum alloy for excellent rust resistance.

In addition, the DJ-3 Drilling Jig is anodized for a vibrant and decorative finish with strong corrosion and wear resistance.


Standard Bushing Kit 


The DJ-3 Universal Drilling Jig comes with the Standard Bushing Kit including 28 bushings of the following sizes:


Eleven Imperial Bushings:1/16" x1, 1/8" x1, 3/16" x1, 1/4" x2, 5/16" x1, 3/8" x2, 7/16" x1, 1/2" x2.


Seventeen Metric Bushings:1mm x1, 2mm x1, 3mm x1, 4mm x2, 5mm x1, 6mm x2, 7mm x1, 8mm x2, 9mm x1, 10mm x2, 11mm x1, 12mm x1, 13mm x1.


Center Drilling on Flat Face


Using a similar dual cable adjustment system as the CS-3 CenterScribe, the DJ-3 Universal Drilling Jig can automatically align the bushings with the centerline of the workpiece. The maximum width of stock that can be drilled in this case is up to 12-13/32” (315mm).


Off Center Drilling on Flat Face


The DJ-3 will also allow for off-center drilling up to 30 mm from center by using the laser-etched graduation on the back of the adjustable jaw. 


Drilling on Round and Tube Stock


Milled into the removable jaws of the DJ-3 are two “V” grooves for drillingperpendicular holes on round or tube stock. 

The maximum diameter of stock that can be drilled in this case is up to 2-3/8” (60mm).


Axial Drilling on Round Stock


Round stock of ANY length can be drilled axially with the DJ-3 Universal Drilling Jig. This is the use that a drill press cannot compete with.The maximum diameter of stock that can be drilled in this case is up to 12-13/32” (315mm).


Bias Drilling on Square Stock


Because of the bushing we are using, the larger drills bits will not drift off the center line. The maximum side length of stock that can be drilled in this case is up to 1-19/32” (40.5mm).


Axial Drilling on Square Stock


Square stock of ANY length can be drilled axially with the DJ-3 Universal Drilling Jig. This is the use that a drill press cannot compete with.

The maximum side length of stock that can be drilled in this case is up to 8-55/64” (225mm)


Center Drilling on Spheres


Spheres from 5/16” (8mm) to 2-3/8” (60mm) in diameter can also be easily drilled with the DJ-3 Universal Drilling Jig.


Dowel Holes Drilling on 

45 Degree Miters*

(with the optional Jaw Kit DJ-3-J)


Want miter joints that can be strengthened with dowels?

The DJ-3 Universal Drilling Jig, when fitted with the 45° miter jaws, will always drill holes perpendicular to the mitered edge directly on the centerline.


Stock of ANY length can be drilled with the 45° miter jaws, and the maximum width of stock that can be drilled in this case is up to 7-9/32” (185mm).

*This drilling application must be completed in conjunction with the optional Jaw Kit DJ-3-J.


 Angled Drilling on Flat Face*

 (with the optional Jaw Kit DJ-3-J)

Drilling holes at an angle is extremely easy with the long accessory jaws. 


In conjunction with Long Accessory Jaws, the large diameter bits with nominal shank diameters can be used for drilling large holes. 

Using this setup, holes can be drilled up to 45 degrees. The maximum thickness of stock is up to 5-5/16” (135mm).

This drilling application must be completed in conjunction with the optional Jaw Kit DJ-3-J.


Specifications


DJ-3 Universal Drilling Jig


"Some images on this page are computer-generated representations of the product and may differ from the actual product. Colors, textures, and other details may not be accurately represented in the images. Please refer to the product description and specifications for more information."


DJ-3 Universal Drilling Jig
DJ-3 Universal Drilling Jig
DJ-3 Universal Drilling Jig
DJ-3 Universal Drilling Jig
DJ-3 Universal Drilling Jig

DJ-3

Universal Drilling Jig


In Stock

€419,00€399,00


*Shipping costs and VAT of EU regions will be calculated at checkout.

*Orders outside EU regions--Click HERE  to view details>>